Twin Screw Extruder (SHJ50A)

Product Description

Quotation and Configuration of SHJ-50A Twin-screw Extruder

I. SHJ50A technical parameters

Twin-screw extruder length-diameter ratio 40: 1

Twin-screw extruder motor power45KW AC

II. Machine configuration

I)SHJ 50A twin-screw extruder

A. One set of SHJ-50A twin-screw metering feeder

B. Gearbox(high speed and high torque series)

1)Reduction factor: 3: 1

2)Output shaft rotation speed: MAX500RPM

3)Input shaft rotation speed: MAX1500RPM

C. Lubrication oil cooling system

D. Motor of host machine

1)Motor of host machine: 45KW(AC motor)

2)Motor speed ( MAX): 1500RPM

E. Screw

1)Screw stem diameter: Screw stem diameter: Φ 50.5mm, max. Diameter D=Φ 50.5mm, min. Diameter d=Φ 32.5mm, D/d=1.55, center distance: A=42mm, torque: T=400N. M, torque coefficient: T/A³ =5.1.

2)L/D =40: 1

3)Screw with modular structure

4)The screw core shaft is made of 40CrNiMoA, and the screw thread components connect with the core shaft in an involute curve, which features high intensity, large load, and easy disassembly and assembly.

5)The screw components are made of high quality high-speed tool steel, W6Mo5Cr4V2, that receives heat treatment with vacuum hardening at high temperature.

6)Whole hardness: HRC62-64

F. Charging barrel

1. The barrel body is made of #45 steel, and the “∞ ” shape hole is lined with wearing proof alloy a-101(Fe – Cr – Ni -B+Carbide), hardness: HRC60 – 64, barrel length: L = 190mm/section.

2. The first cylinder is used for feeding materials barrel, 9th cylinder for vacuum barrel, the 10th cylinder for extrusion barrel and the other cylinders are of closed mouth type. And the concentricity of all barrel bodies is below 0.025mm.

3. Soft water circulation system

H. Heating system(0-400oC. )

Test the fusing temperature with the fusing temperature thermal couple, and test the materials pressure with the pressure sensor.

I. Vacuum Degasifier

J. Electrical control system

K. Interlock control system

1. Only after the oil lubrication system interlocks with the host machine, i. e., the oil pump starts up, can you start up the host machine.

2. Only after the feeding system interlocks with the host machine, i. e., the host machine starts up, can you start up the feeding machine.

3. When the pressure system interlocks with the host machine, i. e., reaches overpressure, both the host machine and feeding machine should stop operation.

4. When the electric current interlocks with the host machine, i. e., reaches over current, both the host machine and feeding machine should stop operation.

II)One set of cutting auxiliary machine

1) One set of cooling cutting die and cooling cutting moldboard. There are about 7 holes with 3 mm diameter on the die. 38CrMoAlA materials.

2) One set of 1.5KW air-knife.

3) One set of 5M water trough. Water cooling circulation system:

Condenser model:

4) One set of water cooling double bearing pelletizer. LQ-300, AC motor, which power is 4kw(AC). FUJI frequency converter is used to adjust speed.

5)One set of 300kg/h vibrating sieve, the power of vibrating motor is 200W.

6) Exchange-screen system uses hydraulic fast board exchange-screen device. Hydraulic station motor power: 1.5KW(1set), 5 pairs screens.

III)Spare parts

A)Twin-screw cylinder cast aluminum heaters 2

B)Loading end mesh replacement cast copper heater 1

C)One input oil seal and one output oil of seal transmission case 3

D)Screw components ~500mm

E)Hardware tools box 1

F)Copper rod ø 30mmX250mm 1

G)Asbestos gloves 2 pairs

H)Electromagnetic valve 5pairs

I)Thermocouple 5pairs

J)Cooling cutting dies 5pairs

III. Total price of the machine: USD52, 000FOB Shanghai