Reclaimed Rubber Machine
1. It is mainly used for removing impurity substance of reclaimed rubber.
2. According the requirement of our customers and our experience for these years, we design and manufacture different kinds of rubber refining machines which are used for producing various strength reclaimed rubber.
3. Waist-dum type rolls
4. The rolling bearings are lubricated by lubricating grease.
|
Parameter /Type |
XKJ-400 |
XKJ-450 |
XKJ-480 |
|
MAX. Front Roll Diameter (mm) |
400 |
450 |
480 |
|
MAX. Rear Roll Diameter (mm) |
518 |
510 |
612 |
|
Working Length of Roll (mm) |
760 |
800/1000 |
800 |
|
Front Roll Surface Speed (m/min) |
25 |
48/32 |
22.97 |
|
Friction Ratio |
1: 1.707 |
1: 1.82 |
|
|
Max. Nip (mm) |
10 |
10 |
15 |
|
Motor Power (kw) |
45 |
55 |
75 |
|
Size (L× W× H) (mm) |
4770× 2300× 1835 |
4900× 2300× 1450 |
5070× 2800× 1978 |
Rubber extruder. For rubber material.
|
Type |
screw dia. |
L/D ratio |
Max. screw speed (r/min) |
Max. torque (Nm) |
Driving power (kw) |
No. of heating/cooling zones |
Max. output (kg/h) |
|
XJ-60*16 |
60 |
16 |
10-65 |
3200 |
22 |
3/2 |
60 |
|
XJ90*16 |
90 |
16 |
10-55 |
13023 |
75 |
3/2 |
230 |
|
XJ-120*16 |
120 |
16 |
5-50 |
21000 |
110 |
3/2 |
380 |
|
XJ-150*16 |
150 |
18 |
3-40 |
31500 |
132 |
4/2 |
750 |
Rubber press machine
YJ-PC Computerized Control type
YJ Series Hydraulic Shaper is suitable for thermosetting plastics (bakelite), rubber, glass fibre, magnetic material, powder metallurgy and graphite washer etc. And cool load and unload as well as other lines.
Three kinds controls are available: Manual, button and computer control.
YJ-PC Computerized Control type
The operators technique will not affect the quality of product produced by this machine.
It suits for rubber articles, thermosetting plastics(bakelite etc as well as special products which have complicated process date (such as exhaust or many times air exhaust and midway exhaust ) and need high quality.
Features:
1. Data setting: Original pressure stop, Air exhaust stop, Sulfide 1. Suflide 2, Original pressure exhaust and Midway exhaust.
2. With manual and auto control functions.
3. Computer internal lock with power OFF memory.
4. Temperature control precision: ≤ ± 2
5. Two choices for pressure guage and pressure relay
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The machine is applicable for plasticating and mixing rubber and plastic, as well as applicable for mixing and kneading sticky materials
|
Item Model |
X(S)N-10X32 |
X(S)N-20X34 |
X(S)N-35X30 |
X(S)N-55X30 |
X(S)N-75X30 |
X(S)N-110X30 |
||
|
Total volume of mixing chamber |
L |
25 |
45 |
75 |
125 |
180 |
250 |
|
|
Working volume of mixing chamber |
L |
10 |
20 |
35 |
55 |
75 |
110 |
|
|
Driving motor power |
KW |
15 |
22 |
55 45 |
75 55 |
110 95 |
185 |
|
|
Tilting motor power |
KW |
1.1 |
1.5 |
2.2 |
2.2 |
4 |
4 |
|
|
Tilting angle |
° |
140 |
140 |
140 |
140 |
140 |
140 |
|
|
Rotational speed of the rotor(front/rear) |
r/min |
32/23.5 |
34/28 |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
|
|
Pressure of compressed air |
MPa |
0.50.8 |
0.50.8 |
0.50.8 |
0.60.8 |
0.60.8 |
0.60.8 |
|
|
Capacity of compressed air |
M3/min |
≥ 0.5 |
≥ 0.7 |
≥ 0.9 |
≥ 1.0 |
≥ 1.0 |
≥ 1.5 |
|
|
Pressure of cooling water(rubber mixing) |
MPa |
0.20.4 |
0.20.4 |
0.30.4 |
0.3 0.4 |
0.3 0.4 |
0.30.4 |
|
|
Pressure of heating steam(plastics mixing) |
MPa |
0.50.8 |
0.50.8 |
0.50.8 |
0.50.8 |
0.50.8 |
0.50.8 |
|
|
L |
mm |
2580 |
2630 |
3200 |
3280 |
3330 |
3930 |
|
|
Overall dimensions |
W |
mm |
1300 |
1520 |
1900 |
1930 |
2620 |
3000 |
|
H |
mm |
2280 |
2550 |
2950 |
3070 |
3340 |
3660 |
|
|
Weight |
Kg |
3300 |
4500 |
6500 |
7500 |
10500 |
14500 |
|
Features of mix mill, mixing mills, open mixing mill:
1) The mixer is mainly applicable for both natural and synthetic rubber processing: Thermal mixing of batches and finish squashing.
2) Also it can be used for plastic industry and pigment industry as subsidiary application(PVC)
| Specification Type | Roller diaX length(MM) | Front roller linear velocity (M/MIN) | Velocity ratio of roller | Feeding quantity eachtime(KG) | Max. distance regulation (MM) | Motor Power (KW) | Overall dimension |
| (LxWxH)(MM) | |||||||
| X(S)K-160 | 160X320 | 8.95 | 01:01.4 | 1-20 | 4.5 | 5.5 | 1120X920X1295 |
| X(S)K-250 | 250X620 | 15.2 | 01:01.1 | 10-15 | 8 | 18.5 | 3220X1500X1290 |
| X(S)K-360 | 360X900 | 16.26 | 01:01.3 | 15-20 | 10 | 30 | 3920X1650X1725 |
| X(S)K-400 | 400X1000 | 18.65 | 01:01.3 | 25-35 | 10 | 40 | 4380X1710X1880 |
| X(S)K-450 | 450X1200 | 23.85 | 01:01.3 | 30-50 | 8 | 55 | 5050X1920X1870 |
| X(S)K-560 | 560/510 X1530 | 27.61 | 01:01.3 | 50-60 | 12 | 95 | 5830X2300X2000 |
| X(S)K-550 | 550X1500 | 27.175 | 01:01.3 | 50-65 | 15 | 90(110) | 6040X2100X1625 |
| XKY-660 | 660X2130 | 32.45 | 01:01.1 | 165KG | 15 | 180 | 7450X3660X2080 |
| XKR-660 | 660X2130 | 28.6 | 01:01.2 | 165KG | 15 | 245 | 7465X3660X2080 |
The reclaimed powder rubber sheeting mill group is mainly used to sheet the powder rubber in rubber factory.
Technical details:
Working dia of rolls: 260mm
Working length of rolls: 620mm
Friction ratio of rolls(front/rear)(lower first layer and the third layer mill): 1: 1.6
Friction ratio of rolls(front/rear) (lower second layer and four layer mill): 1: 1.08
Linear speed of front roll: Can be adjusted by inverter.
Gap adjusted scope: 0.1-8mm
Motor power: 18.5kwx4PCS
Material safegard board: Fixed
Weight: 16000kg
Overall dimension: 3100x1120x3720mm
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Tire shredder is used to crush the rubber crumb from 12mm into 3.5mm fine grain. Total power: 55kW
Advantages of tire shredder:
1. Using automatic feed conveyor belt, reduce cost of labor.
2. Double-layered in feed funnel absorbs noises efficiently in working.
3. The circling water cooling system prevents the high temperature trend in the chamber blade and bearing in working, which obviously avoid rubber conglutination at high temperature and prolong the lifetime and productivity of the machine.
4. The X designed blade ensures the logical and reasonable shearing method and cost efficiency.
5. The horny alloy blade can stand hard strike, wearing resistant, and flexible; The blade is in simple design, easy installation and adjustment, and last long life
6. The perforated screen is designed movable at squeeze, which ensures suitable distance between the blade and the screen. And preventing the sieve deformat in the strong extrusion process, crush the material more quickly
7. Overheated motor overload protection device used to ensure the motor will not be damaged in exceptional circumstances.
8. With fully enclosed within a reasonable combination of structure and greatly reduce the noise.
1. Total power: 55kW
2. Feed size: 12 × 12mm
3. Output size: 3.5× 3.5mm
4. Dimensions: 2180X1640X2515
5. Total weight: 6200kg
6. Into the inlet size: 700 × 260mm
7. Capacity: 400 ~ 500kg / h
8. Blade life: 8-12months
|
Main technical parameters |
|
|
WDL3000 |
|
|
Main power( Kw ) |
55 |
|
In feed size( mm ) |
12× 12 |
|
Output size( mm ) |
3.5× 3.5 |
|
Capacity( Kg/h ) |
400-500 |
|
Weight(Kg ) |
6200 |
|
Dimension(mm ) |
2180X1640X2515 |
|
In feed size of machine(mm) |
700 X 260 |
|
Times for resharp(times) |
6-7 |
|
Blade life(months) |
8-12 |
XLB series rubber plate press vulcanizer is suitable for vucanizer-molding all kinds of rubber mold press products. It is also used for press and molding thermo-setting plastic, bakelite, resin, ect. It has high production efficiency. It has different molding power, from 25 T to 1000T, and it has frame and column structure. And also different plate size as clients’ requirements.
Features:
1. High speed open/close mold, high production efficiency, low mold-locking speed, protect mold.
2. Adopt new sealing material, excellent seal and long life.
3. Matching-advanced oil way reduces energy consumption.
4. Structure is simple; Application is wide and easy to be operated.
|
Model |
XLB-D(Y)450x450x2 |
XLB-D(Y)500x1000x2 |
XLB-D(Y)750x850x2 |
|
Total pressure (MN) |
1 |
1 |
1.6 |
|
Working layers |
2 |
2 |
2 |
|
Piston stroke (mm) |
300 |
300 |
300 |
|
Unit area pressure (Mpa) |
2.04 |
2.87 |
2.51 |
|
Motor power (KW) |
2.2 |
2.2 |
2.2 |
|
Daylight (mm) |
125-250 |
125-250 |
125-250 |
|
Heating manner |
electric,oil(steam) |
electric,oil(steam) |
electric,oil(steam) |
|
Structure type |
column,frame |
column,frame |
column,frame |
|
Electric pipe heating power(KW) |
2.7/3.6 |
5.4/4.8 |
4.8/4.8 |
This equipment is mainly used in steel truck radial tire apex and bead wire application and rolling, the beadl wire circle and apex and be flat and plain applied.
|
Model |
TQ-1516 |
TQ-2024 |
|
Applicable Size |
16-18“ |
20-24“ |
|
Rotary Drum Diameter |
800mm |
900mm |
|
Drum Rotary Speed |
0-51.5r. p. m |
|
|
Umbrella Rack Rotary Speed |
13.7r. p. m |
|
|
Rotary Drum Motor Power |
2.2KW-4P |
|
|
Dilator Motor Power |
1.5KW-4P |
|
|
Power Supply |
380V |
|
|
Air Pressure |
0.7MPa |
|
|
Weight |
3T |
4T |
|
Dimensions |
3400*1400*1600mm |
3400*1400*1650mm |
Saltbath production line is used for the process of rubber vulcanization. Our company can design and manufacture automatic control and full PLC control equipment of different production capacities and different speifications based on user needs, to provide you with saltbath line
Continuous sulfurated production devices for band, strip, tube, board shaped, andother rubber extruding products in different sectional areas.
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