Hot bottling 3-in-1 machine

1. Introduction

The main equipment for hot bottling machine is fully automatic washing, bottling and capping 3-in-1 machine, the assistant equipments mainly include back-flow can, bottle feeding flue and bottle discharging chain, additionally, such equipments as manual bottle feeding platform (or bottle arranging machine ), automatic cap feeding machine (or cap disinfecting system ), bottle sterilizing chain, buffering platform, cool tunnel, air drying device, lamp inspecting case, code inklet machine, labelling machine are installed according to client’s demands.

The equipment has advanced technology with bottle clamping, bottle shortage, cap shortage and overload alarm device with reliable performance, scientific procedures. The food sanitation meets the state foods sanitation standard, therefore, it is the ideal hot bottling equipment for various soft beverage manufacturers with automatic production and simple operation.

Applicable for: Fruit juice, tea beverage, functional beverage etc.

Applicable container: Various PET bottles with different capacities and shapes

Bottling system: Gravity bottling, low vacuum bottling etc.

Production capacity: 3000BPH_20000BPH

Advantages:

–It conveys bottle through clamping the bottle mouth, which is convenient for switching between different capacities of bottles

–Precise control bottling fluid level, powerfully prevent air bubble

–Sanitary class circulating pipe assures the temperature when bottling

–Capping and clamping technology

2. Work Process

The equipment conveys bottle to the starwheel drive I through bottle feeding flue, and then to the bottle clamping mechanism of washing machine, the bottle clamping mechanism holds the bottle neck and overturns for washing the inside and outside walls of the bottle along the guide rail of washing machine, the washed and dry bottle is conveyed to the starwheel drive II, and then to the bottling machine through the starwheel drive III, the bottle clamp plate may hold the bottle neck and open the bottling value for bottling the machine along the guide rail, after bottling, the bottle is delivered to the capping machine through starwheel drive IV and starwheel drive V, the bottle clamping plate of the capping machine holds the bottle neck for capping, finally, the well capped beverage bottle is conveyed to the conveying chain through starwheel drive VI, finish washing, bottling and capping.

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Heat sealing machine is professinaly designed for sealing plastic bag, flex banner, etc.

1. Fast sealing process

2. Cooling time and heating time can be accurately adjusted

3. Wrinkle free welding line

4. Stable and uniform pressure

5. Sealing length from 1.2m to 5m

Biscuit Packing/Packaging Machine

Application:

Biscuit Packaging Machine(FFW) is suitable for single row biscuit packaging without pallet. FFW can pack several pieces of biscuits in single row in one pack, no matter round, square, rectangle, oval, or other regular shapes.

Special Recommendation:

Biscuit packing machine FFW series is specially designed for single row biscuit packaging without pallet, which realizing fast packaging of several pieces of biscuits in single row. Because the pallets save the cost about 0.05 yuan per package, it can save millions of costs for manufacturers for one year, which will bring a lot of benefits to manufacturers.

Features:

1. Biscuit packaging machine FFW adopts servo motor with higher control precision realize step-less control and dynamic adjusting during operation.

2. Large colored touch screen store, pick up, automatically adjust, track, find cutting point, alarm, indicate barriers, accumulatively count packs, bag length and speed automatic display, which can realize precise cut and seal.

3. With photo-cell detecting the color mark and dual-tracing system, this machine can effectively eliminate any packing error and avoid materials waste.

4. New type vertical sealing design makes the seal at low temperature, which effectively reduces the film burning and packing wastes.

5. Bag length and speed automatic display can realize precise cut and seal.

6. Greatly save the cost without pallet

7. Biscuit packing machine FFW can design cross production line and save space.

1. For soda water, carbonated drinks, beer

2. Carbonated filling machine: 5000-40000BPH (200ml to 3L)

3. CE, UL, ISO.

General description

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and soda water, on the basis of introducing, digesting and absorbing advanced technology from Germany and Italy.

Main features

Rinser

This machine is rotary washing machine, which mainly use for beverage such as mineral water or carbonated drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down, after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material and washing clip is stainless steel.

Filler

A. Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.

B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area, engine base is stainless steel contain carbon steel.

C. Guide bottle system, simple structure, according to bottle style, can change

D. The whole machine can be controlled automatically by PLC

E. Filling hydraulic material liquid level height adopt liquid level probe control, liquid level steady, filling reliable

F. The machine important parts and electrical elements is import production

G. Filling hydraulic material can be controlled automatically. And have CIP washing connector.

Capper

The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, screw cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.

Equipment structure

Rack

Rotary rinser

Rotary filler

Rotary capper

Bottle infeed and outfeed system

Control

Main configuration

Touch screen: THINGET

PLC program controller: Mitsubishi

Inverter: Mitsubishi

Photoelectrical controller: Omron

Proximity switch: Omron

Other electrical components: Schneider

Pneumatic component: Airtac

Water pump: Nanfang

Main motor: Siemens

Bearing: Harbin

DPZ-480D Automatic Blister Packing Machine adopts frequency control of motor speed. Collecting machine, electricity, photo, air to integrate. And innovative design, manufacture according to National Standard strictly. Flexible stroke, modularize station structure, easy operate, high output, low noise, and equipped with beautiful out looking. DPZ-480D is the ideal packing machine.

DPZ-480D main device including PVC heating, blister forming, blister detection(optional), products feeding, products lack detection(optional), stroke pulling, punching, transporting, heating & sealing, etc.

The PVC formed after heating and soften in the forming mould. The blister fed product via blister detection device then into the punching device to make the single blister with product. After then, the blister delivered to heating and sealing device. At last, the finished products sent out to next procedure.

All the devices working synchronously. The blister forming and products deeding equipped with the sensor in case of the bad blister and lack of products in blisters. Waste products rejected out via waste products exit.

1. Heating: Cut down the PVC heating time, thus, protect the PVC molecular structure effectively, saving energy. When the machine stop, the heating boards open automatically, prevent the PVC overheating.

2. Forming: Stretching the PVC by the convex mould, then blowing into blister. Ensure the blister wall’s thickness well-distributed, out line smooth.

3. Heating & sealing: When machine stop, the checker plate rises with the cylinder bar, protect the packed products from overheating.

4. Stroke pulling: Adopt one arm machine hand pulling blisters.

5. Speed change adjustable: Adopt frequency transformer to adjust the speed.

PE Blown Film Making Machine

Features:

Its extruder, cylinder and screw rods are made of quality alloy steel that have been nitrized and processed in a precision way. Hence it is sound in hardness, durable in corrosion resistance. The specially-designed screw is of sound quality in plasticizing, which helps increase the production capacity. It is applied to blowing the plastic films like low density polytene(LDPE), high density polytene(HDPE) and linear low density polytene(LLDPE). It is widely applied to producing the packing bags for foodstuff, clothing, rubbish bag and vest ones.

Use the lifting equipment to put the steel coil on the coil cart– double wimble de-coil machine–7 roller leveler machine– accumulator–measurement facility– hydraulic cutter–transporter– stow stand.

A. Cut the steel plate size: Width 600-1320mm; Thickness 0. 8-1. 2mm;

B. Production capacity: Cutting 5-9 time/minute; Max. Cutting speed 20m/minute;

C. Total weight of the equipment: About 15 ton;

D. Total power of the equipment: 16KW;

E. Production level: Cutting precision

Length: Tolerance 0. 5mm; Diagonal: Tolerance 1mm

F. Equipment introduction:

A. Coil cart: Driven by 3 in 1 motor, hydraulic up and down;

B. Double wimble de-coil machine: No power turning, hydraulic driving, coil inner diameter 508-610mm;

C. 7 roller leveler machine: 7 rollers leveling, motor speed adjustable by change frequency;

D. Measurement facility: The length and precision is controlled by A. C. Service motor made in Japan;

E. Hydraulic cutter: Use the up cut type hydraulic cutter avoid of injury the surface of the steel plate during the stowing;

Transporter: Rollers conveyer

Carbonated Drink Filling Machine (CGFD Series)

Drink Filling Machine

Beverage Machine

Bottle filling machine

Bottling Machine

Carbonated drink filling machine

This kind of complete set of machine combines washing, filling and rotary capping functions in one unit.

It is suitable for packing beverage containing gas. Its performance is as following:

1. All parts, for instance, filling valve, which directly contact medium are made of stainless steel. So it conform to the requirements of food sanitation.

2. Sealing parts are made of heat-proofing rubber, in order to meet the technique requirements of users to sterilize the whole machine at high temperature.

3. Using programmable controller to realize fully automatic control from bottles entering to finishing packing.

4. Using transducer as speed regulator, so the user can regulate the machine easily to suit different power requirements. Adopting balanced pressure filling principle and spring valvers in order to assure beverage quality.

5. Using advanced magnetic coupler to regulate cap-screwing torque, in order to assure capping quality.

Super high speed overlock industrial sewing machine; Applicable to the over edging operation of light, medium-heavy, heavy material; Coz of its asutomatic lubracating device, the machine operates perfectly and smoothly at low swing tension, and perfect stable stitches even at high speed sewing;

ZBNB-D Automatic paper cup handle machine is a new product which is designed and developed by our own company. The machine is a automatic forming machine with multi-running positions. The machine runs a whole procedure of paper-feeding, handle affix, cup-fan-wall sealing, oiling, bottom punching, heating, rolling, rimming, rounding and tripping. The great advantages of the machine is making paper cup and handle into a whole.